Item Description
Personalized Precision Aluminum Alloy CNC Machinery Machined Machining Elements for Motorcycle/Healthcare/Agricultural/Aerospace/Education
Rollyu Precision Machining Co., Ltd found in HangZhou, China, is a mechanical maker supplying a wide selection of personalized specialty plastic injection molded areas, cnc machining elements, Sheet Steel Fabrication, Liquid Silicone Rubber Injection Parts, Aluminum Extrusion, Sub-assemblies ,along with sophisticated above molding capability.
Serving markets including Security programs, Fireplace methods, Marine ,Health care, Healthcare Units, Personal Treatment, Networking, Internet of Factors (IoT), Xihu (West Lake) Dis.n Machine Interaction (HMI) , Consumer Electronics, Telecommunications and Renewable Strength as effectively as a lot of other people with options for a variety of problems they experience in these high paced, ever-modifying industries. Rollyu Precision provides mechanical components and sub-assemblies to a lot of of the top businesses around the world.
With numerous several years of mechanical parts producing, we proceed to broaden our capabilities and are well positioned to offer principle-to-commercialization remedies. Rollyu Precision can provide above molding capabilities to streamline timelines and expenses. If medical unit engineering and layout for producing providers are essential, our undertaking teams are aligned to give those services, like device and fixture fabrication and rapid prototyping.
Illustrations Of Companies And Capabilities Incorporate:
- Engineering DFM Services
- CNC Swiss Machining, Milling, and Turning
- Above molding and Injection Molding
- Plastic Injection Molded Areas
- Liquid Silicone Rubber Injection Elements
- Aluminum Extrusion
- Sheet Steel Fabrication
- Sub-assemblies
For a more complete checklist, remember to ship us inquiry.
Rollyu Precision has unrivalled backlinks with the companies Medical unit, Instrumentation, Safety programs, IoT, HMI, Automation, Photonics, Power, Maritime and numerous other folks industries. We have mutually helpful associations with practically one hundred fifty companies all around the planet, from the smallest company to the greatest company.
For our associates, we supply entire world-course machining parts, plastic molded parts , silicone rubber components, sheet metal fabrication, heat sink, and assembly parts. We can manufacture from single elements to sub-assemblies to fulfill problems and your goals.
Fast Response Right after-income Support
Rollyu Precision soon after revenue service is primarily based on our detailed knowledge of our staff, our devices and our gathered activities, thus enabling our professionals to quickly discover and resolve any likely difficulties.
A periodic prognosis minimizes the threat of unexpected occasions and increases productiveness. Furthermore, all fundamental elements are checked one hundred% prior to cargo.
We search forward to your RFQ or a trial buy first of all.
Thank you for your time for getting a visist at our on-line shop.
Sincerely
Tina/Rollyu Precision
FAQ
Q1: Are you a trading company or a factory ?
A1: We are a manufacturer specialised in precision areas OEM, Machining components, Plastic injection molding, Plastic elements, Silicone and rubber areas, Warmth sink, sheet metallic fabrication as properly as Sub-assembly.
Q2: Do you settle for to manufacture the custom-made products primarily based on our layout?
A2: Indeed, we are a professional manufacturing facility with an experienced engineering staff, would like to supply the OEM provider.
Q3: How can I get the quotation?
A3: We will supply you the quotation inside of 24 doing work hrs following getting your detailed information. In order to estimate you faster and far more correct, you should provide us the following information together with your inquiry:
one) CAD or 3D Drawings
2) Tolerance.
three) Materials prerequisite
four) Surface area therapy
five) Quantity (per purchase/for each thirty day period/annual)
six) Any special requires or requirements, these kinds of as packing, labels, shipping,and so on.
Q4: Will my drawings be secure right after sending to you?
A4: Sure, we will keep them properly and not launch to other folks with no your permission.
Q5: How extended is the guide-time for a mold and plastic components, machining parts, sheet metallic fabrication?
A5: It all depends on the mold (components) dimensions and complexity.
Typically, the direct time is eighteen-twenty days for molds, fifteen-20 times for plastic elements. If the molds are extremely straightforward and not massive, we can operate out in 15 times.
The direct time for machining parts is all around 2-4 weeks.
For sheet steel fabrication the direct time is around 3-5 weeks.
Q6: I have no 3D drawing, how should I start the new venture?
A6: You can supply us the sample or offer us the merchandise dimensions and let us know the comprehensive demands, our engineers will help you to operate out the 3D drawing.
Q7: If you make poor good quality products, will you refund our fund?
A7: As a matter of fact, we won’t take a chance to do poor quality products. In the meantime, we manufacture great-good quality items right up until your satisfaction.
Q8: Is it feasible to know how are my merchandise heading on with no going to your manufacturing facility?
A8: We will offer a detailed production routine and send out weekly studies with digital photos and videos which demonstrate the machining progress.
| Factory: | Rollyu Precision Machining Co., Ltd |
| Production Description | Customized Precision Aluminum Alloy CNC Machinery Machined Machining Parts for Motorcycle/Medical/Agricultural/Aerospace/Education |
| Processing | Machining, Turning, Milling, Grinding, Wire-EDM,Fabrication service etc. |
| Material for CNC Machining processing | 1) Aluminum – AL 6061-T6, 6063, 7075-T,5083,6063,6082,5052,2A12 etc. |
| 2) Stainless steel – SS 201,SS301 SS303,SS304,SS316L, SS416L,17-4(SUS630),440C, 430 etc. | |
| 3) Steel – 4140,4340,Q235, Q345B,20#,Cr12MoV,D2,A2,4140,4150,P20,S136,M2,O2, SKD11,CRS, etc. | |
| 4) Titanium – TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. | |
| 5) Brass – C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. | |
| 6) Copper – bronze,Phosphor Bronze, Magnesium alloy, etc. | |
| 7) Plastic – Peek, Nylon, G-10, Acrylic,Anti-Static Acetal Tan (Tecaform SD) , PC,ABS, etc. | |
| 8) Food class ,Medical class- such as POM, Delrin, etc. | |
| 9) Aerospace class – PEI+30%GF,PEEK+30%GF,PC+30%GF,PU,PTFE,PE,PVC etc. | |
| 10) Rollyu Precision handles many other type of materials, please kindly contact us if your required material is not listed above. | |
| Finish | For Aluminum parts – Clear anodized, Color anodized, Hard anodized, Sandblasting, Chemical film, Brushing, Polishing, Painting, Silk screen printing,Etching, Laser marking, etc. |
| For Stainless steel parts – Polishing, Passivation,PVD, Sandblasting, Black oxide, Electrophoresis black, Painting, Silk screen printing,Etching, Laser marking, etc. | |
| For Steel parts – Polishing, Black oxide, Nickel /Zinc/Gold/ Chrome/Silver plating, Carburized, Powder coating,electrophoresis, QPQ(Quench-Polish-Quench), Heat treatment, Painting, Silk screen printing,Etching, Laser marking, etc. etc. |
|
| For Brass parts – Nickel /Zinc/Gold/ Chrome/Silver/Titanium plating, Electrophoresis black, Powder coating,Painting, Silk screen printing,Etching, Laser marking, etc. | |
| For Plastic parts – Plating (ABS), Brushing (Acylic),Painting, Silk screen printing,Etching, Laser marking, etc. | |
| Rollyu Precision handles many other type of finish, please kindly contact us if your required finish is not listed above. | |
| Tolerance | Minumum tolerance +/- 0.05mm (+/- 0.0005") |
| Surface roughness | Ra 0.1~3.2 |
| Drawing format | Step/Igs/PDF/DWG/DXF, etc. |
| Testing equipment | CMM (Coordinate Measuring Machine),Height gauge, Caliper, Hardness tester, Roughness tester, Projector machine, Pin/Angle/Block/Plug/Thickness/Thread/Radius gauge,etc. |
| MOQ | 1 piece |
| Lead time | 2 weeks after received order. |
| Certificate | ISO9001, ISO13485. |
| Inspection processing | IQC,IPQC, FQC, QA. |
| Capacity | CNC turning work range: φ0.5mm-φ650mm*600mm. |
| CNC milling work range: 880mm*1300mm*600mm. | |
| Application | Automation, Medical device, Consumer Electronics, Security, IoT, Energy, etc. |
| Factory: | Rollyu Precision Machining Co., Ltd |
| Production Description | Customized Precision Aluminum Alloy CNC Machinery Machined Machining Parts for Motorcycle/Medical/Agricultural/Aerospace/Education |
| Processing | Machining, Turning, Milling, Grinding, Wire-EDM,Fabrication service etc. |
| Material for CNC Machining processing | 1) Aluminum – AL 6061-T6, 6063, 7075-T,5083,6063,6082,5052,2A12 etc. |
| 2) Stainless steel – SS 201,SS301 SS303,SS304,SS316L, SS416L,17-4(SUS630),440C, 430 etc. | |
| 3) Steel – 4140,4340,Q235, Q345B,20#,Cr12MoV,D2,A2,4140,4150,P20,S136,M2,O2, SKD11,CRS, etc. | |
| 4) Titanium – TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. | |
| 5) Brass – C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. | |
| 6) Copper – bronze,Phosphor Bronze, Magnesium alloy, etc. | |
| 7) Plastic – Peek, Nylon, G-10, Acrylic,Anti-Static Acetal Tan (Tecaform SD) , PC,ABS, etc. | |
| 8) Food class ,Medical class- such as POM, Delrin, etc. | |
| 9) Aerospace class – PEI+30%GF,PEEK+30%GF,PC+30%GF,PU,PTFE,PE,PVC etc. | |
| 10) Rollyu Precision handles many other type of materials, please kindly contact us if your required material is not listed above. | |
| Finish | For Aluminum parts – Clear anodized, Color anodized, Hard anodized, Sandblasting, Chemical film, Brushing, Polishing, Painting, Silk screen printing,Etching, Laser marking, etc. |
| For Stainless steel parts – Polishing, Passivation,PVD, Sandblasting, Black oxide, Electrophoresis black, Painting, Silk screen printing,Etching, Laser marking, etc. | |
| For Steel parts – Polishing, Black oxide, Nickel /Zinc/Gold/ Chrome/Silver plating, Carburized, Powder coating,electrophoresis, QPQ(Quench-Polish-Quench), Heat treatment, Painting, Silk screen printing,Etching, Laser marking, etc. etc. |
|
| For Brass parts – Nickel /Zinc/Gold/ Chrome/Silver/Titanium plating, Electrophoresis black, Powder coating,Painting, Silk screen printing,Etching, Laser marking, etc. | |
| For Plastic parts – Plating (ABS), Brushing (Acylic),Painting, Silk screen printing,Etching, Laser marking, etc. | |
| Rollyu Precision handles many other type of finish, please kindly contact us if your required finish is not listed above. | |
| Tolerance | Minumum tolerance +/- 0.05mm (+/- 0.0005") |
| Surface roughness | Ra 0.1~3.2 |
| Drawing format | Step/Igs/PDF/DWG/DXF, etc. |
| Testing equipment | CMM (Coordinate Measuring Machine),Height gauge, Caliper, Hardness tester, Roughness tester, Projector machine, Pin/Angle/Block/Plug/Thickness/Thread/Radius gauge,etc. |
| MOQ | 1 piece |
| Lead time | 2 weeks after received order. |
| Certificate | ISO9001, ISO13485. |
| Inspection processing | IQC,IPQC, FQC, QA. |
| Capacity | CNC turning work range: φ0.5mm-φ650mm*600mm. |
| CNC milling work range: 880mm*1300mm*600mm. | |
| Application | Automation, Medical device, Consumer Electronics, Security, IoT, Energy, etc. |
Choosing the Right Ball Bearing for Your Application
When choosing a Ball Bearing, there are several things to consider. These factors include: the size, lubricant type, presence of corrosive agents, stray electrical currents, and more. It can be challenging to choose the right type, size, and type of ball bearing for your application. You should also carefully calculate the loads to determine the right size. Here are some tips for choosing the right Ball Bearing for your application.
Single-row
The single-row ball bearing is one of the most popular types of bearings. The inner and outer ring are designed with raceway grooves that are shaped slightly larger than the balls. This type of bearing has a low torque and can handle high-speed applications with minimal power loss. The radial dimensions of single-row ball bearings also vary, so it is possible to find one that fits your specific application. Besides the above-mentioned advantages, single-row ball bearings are also available with varying grease levels and are widely applicable to applications where the space is limited.
Single-row ball bearings are also called angular-contact ball bearings. Because of their single-row design, they are not separable and can accommodate a high-speed, heavy-duty application. Single-row angular-contact ball bearings can only handle axial load in one direction, and they must be installed in pairs for pure radial loads. Single-row ball bearings are a popular type of rolling bearings and can be used for a wide range of applications.
Self-aligning
The self-aligning ball bearing was invented by Sven Wingquist, a plant engineer for a textile company in Sweden. While he was responsible for making production as efficient as possible, he soon realized that the machinery he had in place wasn’t working as efficiently as it could. Although ball bearings are great for reducing friction, they were not flexible enough to compensate for misalignments in the machine.
Self-aligning ball bearings have two rows of balls and a common sphered raceway. The inner ring is curved and combines the two rows of balls into one cage. These bearings can tolerate shaft misalignment and compensate for static angular defects. They can be used in simple woodworking machinery, ventilators, and conveying equipment. They are often the preferred choice for applications where shaft alignment is an issue.
Ceramic
A Ceramic ball bearing is a type of high-performance bearing that is available in both full-ceramic and hybrid forms. The main differences between ceramic and steel ball bearings are their construction, lubrication, and mobility. High-quality ceramic ball bearings are durable, and they are ideal for corrosive and high-temperature applications. The material used to create these bearings helps prevent electrolytic corrosion. They are also ideal for reducing the friction and lubrication requirements.
Ceramic balls are harder and less brittle than steel balls, which gives them a higher degree of rigidity. Ceramics also have a higher hardness, with a hardness of Rc75-80 compared to Rc58-64 for steel balls. Their high compressive strength is approximately 5 to 7 times greater than steel. In addition, they have a very low coefficient of friction, which allows them to spin at higher speeds and with less friction. This increases their lifespan and durability, and decreases the energy needed to turn cranks.
Steel
Unlike traditional bearings, steel balls have a relatively uniform hardness. Carbon steel, for instance, is 2.1% carbon by weight. According to the American Iron and Steel Institute, copper content must be no more than 0.40% and manganese content should not be more than 1.65 g/cm3. After carbonizing, steel balls undergo a process called sizing, which improves their roundness geometry and hardness.
The main differences between steel ball bearings and ceramic ball bearings can be traced to their different materials. Ceramic balls are made from zirconium dioxide or silicon nitride. Silicon nitride is harder than steel and resists shocks. The result is increased speed and longer service life. Polyoxymethylene acetal (PMMA) bearing balls are known for their stiffness, strength, and tolerance, but are not as common as steel ball bearings.
Plastic
The most popular types of plastic ball bearings are made of polypropylene or PTFE. These bearings are used in applications requiring higher chemical resistance. Polypropylene is a structural polymer that offers excellent physical and chemical properties, including excellent resistance to organic solvents and degreasing agents. Its lightweight, low moisture absorption rate, and good heat resistance make it an excellent choice for high-temperature applications. However, plastic bearings are not without their drawbacks, especially when operating at very high temperatures or under heavy loads.
Compared to metal bearings, plastic ball-bearings do not require lubrication. They also are highly corrosion-resistant, making them an excellent choice for wash-down applications. They are also post-, autoclave-, and gamma sterilizable. Many conventional steel ball-bearings cannot handle the high temperatures of food processing or swimming pools. In addition to high temperature applications, plastic ball bearings are resistant to chemicals, including chlorine.
Glass
Plastic sliding bearings are molded bearings made of engineering plastic. With self-lubricating modification technology, these bearings can be produced by injection molding of plastic beads. They are widely used in various industries such as office equipment, fitness and automotive equipment. In addition to plastic bearings, glass balls are used in a variety of other applications, including medical equipment. Glass ball bearings have excellent corrosion resistance, excellent mechanical properties, and are electrically insulators.
Plastic ball bearings are made of all-plastic races and cages. These bearings are suitable for applications that are exposed to acids and alkalis. Because they are cheaper than glass balls, plastic ball bearings are popular in chemical-exposed environments. Stainless steel balls are also resistant to heat and corrosion. But the main disadvantage of plastic ball bearings is that they are not as strong as glass balls. So, if weight and noise is your main concern, consider using plastic balls instead.
Miniature
The global miniature ball bearing market is expected to reach US$ 2.39 Billion by 2027, at a CAGR of 7.2%. Growth in the region is attributed to technological advancement and government initiatives. Countries such as India and China are attracting FDIs and emphasizing the establishment of a global manufacturing hub. This is boosting the market for miniature ball bearings. The miniscule ball bearings are manufactured in small quantities and are very small.
Some manufacturers produce miniature ball bearings in different materials and designs. Chrome steel is the most popular material for miniature ball bearings because of its high load capacity, low noise properties, and lower cost. But the cost of stainless steel miniature bearings is low, since the amount of steel used is minimal. Stainless steel miniature bearings are the smallest in size. Therefore, you can choose stainless steel mini ball bearings for high-speed applications.
Angular-contact
Angular-contact ball bearings have three components: a cage, inner ring, and balls. Angular-contact ball bearings can support high axial and radial loads. Various design and manufacturing attributes make angular-contact ball bearings suitable for a variety of applications. Some features of this bearing type include a special lubricant, different cage materials, and different coatings.
The size of an angular-contact ball bearing is determined by the design units: outer ring width, axial load, and radial load. Depending on the type of application, an angular-contact ball bearing may be manufactured in double-row, triple-row, or quadruple-row configurations. Angular contact ball bearings can be classified according to their design units, which range from metric to imperial. A higher ABEC number means tighter tolerances. To determine the tolerance equivalent of a particular bearing, consult a standard Angular-contact ball bearing table.
Angular-contact ball bearings feature high and low-shoulder configurations. They have two-dimensional races that accommodate axial and radial loads. They are available in self-retaining units with solid inner and outer rings, and ball and cage assemblies. Cages made of cast and wrought brass are the most popular, but lightweight phenolic cages are also available. The latter is a better choice because it doesn’t absorb oil and has lower rolling friction.
Materials
When it comes to the construction of a ball bearing, high-quality raw materials are a crucial component. These materials not only affect the overall quality of a ball bearing, but also influence the cost. That’s why you should pay close attention to raw material quality. In addition to that, raw materials should be tested several times before the manufacturing process to ensure quality. Read on for some information about the different types of materials used to make ball bearings.
Steel is the most common material for ball bearings. Most ball bearings contain stainless steel balls, which are remarkably corrosion-resistant. They are also resistant to saltwater and alkalis. However, stainless steel balls are heavier than plastic ones, and they are also magnetic, which may be a drawback in some applications. If you’re looking for a metal-free option, glass balls are the way to go. They’re sturdy, lightweight, and resistant to a wide range of chemicals.
