Ever-Power – The high performance bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been designed with a particular torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid style ensures highest overall performance whilst getting space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving due to high efficiency rating of 98%
additional cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended output hollow shaft for shrink disc (with or with no shrink disc)
also obtainable in stainless steel
The EP-Series spiral bevel gearbox products offers 7 several sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, in addition to universal mounting capability.
Most of these options are made possible by a modular design concept that starts with a cubic casing.
The EP-Series can be an extremely versatile products, meeting virtually all of the technical offices requests.
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is a great spiral bevel gearbox solution whether for electric power tranny, high torque, or powerful applications. These gearboxes feature durable cast iron housings, hardened bevel gears that happen to be lapped in pairs, and robust bearings all contributing to a reputable and optimized performance.
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your machine design.
Below is an array of EP-Series gearboxes. You could find the full product line, with technical specifications and CAD models, here:
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Vitality spiral bevel gearboxes are suitable for universal use because of their machine-friendly building and adaptability. The efficient and reliable best performer is available in different versions. Like all Ever-Ability spiral bevel gearboxes, they are produced using the present day production method of ground circular arc teeth according to Ever-Ability. For clients, this means greater toothing quality and accuracy as well as even more quickly delivery times.
Angular gearbox with stable shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, 
Max. input velocity: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes are characterised by high quality and robust overall performance by virtue of the apparatus housing made of cast iron. Our spiral bevel gearboxes are manufactured in four different versions. The travel and the steering wheel are mainly made with Ever-Power spiral gearing offering a quiet, steady and efficient operation.
Type EP may be the standard version where the bedding includes strong single-row deep groove ball bearings upon polished bearing seats.
Type “E” and “P” are gearboxes intended for transmitting of high torques in low revolutions. The bearings are solid conical roller bearings on polished bearing seats.
Type “L” is a special gearbox produced according to consumer requirements.
Our spiral bevel gearboxes could be given up to 4 shafts, hollow shaft and with an output torque as high as 1,000 Nm and can end up being fitted with a motor flange with a good coupling for direct mounting of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes will be life-time lubricated and will be provided in a hygienic edition with a lubricant approved for the food industry, with stainless shafts and with a rustproof yellowish chromated gear housing. When there is a want for unique shafts or flanges, we have great encounter in adapting gearboxes – also in smaller amounts – or in designing particular gearboxes for example with gear housings in stainless steel or as accuracy gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears via the differences in helix angles, they could be generally classified into directly bevel gears, which don’t have helix angles, and spiral bevel gears (including zerol bevel gears), which do have helix angles. However, due to the actual fact that manufacture services for straight bevel gears have become rare and the fact that straight bevel gears teeth cannot be polished, producing spiral bevel gears which can be polished superior with regards to noise decrease, spiral bevel gears are likely to become more common later on.
Bevel gears could be generally categorized by their manufacturing strategies, namely the Gleason method and Klingelnberg method, which each possess differing teeth shapes, and presently most gears use the Gleason technique. Incidentally, all gears manufactured by Ever-Power utilize the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are utilized worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-home heat treatment make all of us extremely flexible and responsive. We interact in partnership with you, providing information and assistance for your specific application, guiding you through concept, design and manufacture according to your own requirements.
Provides invaluable rewards for customised solutions.
Additional drive shafts and a choice of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as for example reinforced bearings or cooling for operation at high temperatures
Versions for particular requirements such as for example ATEX or for make use of in the meals industry
Various corrosion resilient finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have verified their versatility and value time when you are extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The large precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and stability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are carefully spaced to permit lubricants to be pass on evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted with a unique, changeable locknut design.
Spiral bevel gears are designed for applications that require high speed and huge torque power. They are able to help cut customer costs by providing long-lasting performance with reduced need for maintenance or replacements. With spiral bevel gears, you don’t have for offsets and a considerably reduced threat of overheating. Curved the teeth and deeper traction between those tooth ensures better asset availability to improve flexible performance and prolong equipment life.
Spiral bevel gears are actually bevel gears with helical teeth situated in a 90-degree angle. The teeth are designed with hook curve to supply better flexibility and traction. Although they could be considered a hypoid gear, they haven’t any offsets, which indicates they’ll not slip during operation. This ensures smooth, reliable transmission perfect for high-speed, high-torque applications.
spiral bevel gearbox
Ever-Power – The high performance bevel gearbox