helical worm gear motor

helical worm gear motor
Helical-worm gearmotors
Due to their style and from being coupled with a helical gear stage, the helical-worm gearmotors S..DR.. have particularly high efficiency. They are also extremely low-noise and therefore avoid high noise emission levels.
Low-noise continuous operation: equipment unit combination optimized with respect to efficiency
Do you anticipate a drive alternative to impress you with its high level of overall performance and efficiency? In that case, we’d recommend our high-quality helical-worm gearmotors EP for you. These could be implemented separately in the modular program. In this manner, they offer you an enormous range of sizes, equipment ratios and motor sizes.
However, their greatest power is usually their running smoothness and their incredibly low noise development. A very important factor is for certain – With the helical-worm gearmotors EP you opting for a powerful drive solution that you will hardly even hear.
The overall concept offers you a lot more practical product characteristics and benefits. Included in these are the significantly higher efficiency of the helical-worm combinations instead of single helical-worm gear products. This is one way you save additional energy in the procedure of your systems and so are able to noticeably decrease ongoing operating costs.
You will receive the low-noise helical-worm gearmotors EP. – to fit your individual requirements – with an array of AC motors. Furthermore, you can freely configure all of the relevant properties. In this manner, you can effectively make use of all the benefits provided by this combination of low-noise helical-worm equipment unit and performance-optimized electric motor. Even greater variance may be accomplished thanks to the optional flange or foot-mounted style and by choosing between solid and hollow shaft.
Save money and time
By opting for one of our gearmotors, you are already saving time and money with this selection and task planning. It is because our modular system allows a multitude of combination options for gear models and motors. You can as a result reduce operating costs, depend on an extended service life and benefit from simplified maintenance that is feature of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than solitary helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm gear units of series EP
AC motors
Combine the helical-worm gear unit with this AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm gear and bronze alloy worm wheel provide exceptional durability and lengthy service life.
Optional durable bearings deliver high radial and axial load capacity
High strength cast iron casing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminium alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft install or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear systems are helical/helical-worm combinations, so they are more efficient than normal helical-worm gear units. Because of their outstanding effectiveness, these drives can be utilized in every commercial sector and tailored to person torque and quickness requirements. The reduction ratios afforded by the helical-worm equipment stage and the low noise levels during operation make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Because of the unique combination of optimized worm wheel materials with unique lubricants, optimized shape, this powerful engine achieves high degrees of efficiency and torque. The casing machined on all sides enables diverse mounting options. Dual chamber shaft seals are utilized as standard.
The low contour design helps it be suitable for implementing applications e.g. in the meals industry. The housing has no recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/mounting:uniblock, flange, torque arm, foot
Class 12 Helical and hardened and floor worm gears: Provides higher efficiencies and better torque capacity in smaller sizes.
Multiple Input Options: Essential gear motors, in . or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft mounting, inch and metric result shafts, mounting pilots and flanges provide an array of design solutions.
UNIBLOCK Housing: For optimum rigidity universal installation on five sides or with a torque arm.
Sealed for Washdown: Will keep contaminants and water out.
Worldwide Engine: Multiple leads and windings for worldwide multi volt/Hz requirements plus modular design to accept brakes, encoders or pressured cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right position worm geared motors set new criteria for reliability, efficiency and economy with unparalleled features including hollow shafts in the smallest sizes. An inverter friendly style provides for easy integration at this point and a future proof answer. The EP gear motor offers total versatility in mounting options includes shaft, base, face, and flange solutions. The engine terminal box could be mounted in alternative positions rotated in 90º steps around the engine frame offering for unparalleled integration opportunities.
EP gear motors comply with UNITED STATES and International criteria, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a genuine total answer for our global clients.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series can be dust tight and hose proof,and can be used outside or in wet and dusty environments without the use of additional enclosures. Full rated output is offered by the result shaft of the machine.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change 1st after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Regular with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With built-in inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to EN 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Due to the unique mixture of optimized worm wheel materials with special lubricants and optimized form, this powerful geared engine achieves high levels of effectiveness and torque. The low contour design helps it be suitable for implementing applications e.g. in the food industry. The housing does not have any recesses, which simplifies cleaning – a particularly essential feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a wide selection of compact, heavy duty helical gear drives with long life performance features and simplified maintenance. The use of condition of the art helical and worm equipment combinations affords optimum functionality fulfilling a multitude of ratio requirements. The 800 BR is usually functionally interchangeable with many major manufacturer’s drives.
SPECIFICATIONS
Dual and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All models shipped pre-lubed for your unique installation position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and immediate input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Obtainable in hollow or projecting result shafts
Double and triple reduction ratios
Flanged or foot mounted
All products adaptable to floor, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient small right-angle geared motor. A favorably priced alternate for the standard duties anticipated of a right-angle drive.
5 gear sizes (S0 to S4).
Electric motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC electric motor are directly flange mounted, the pinion is on the motor shaft. This integrated compact design can be an essential element for the high accuracy and the extraordinary stiffness of EP geared motors.
For vector-controlled inverter operation utilization of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The amount of efficiency in Ever-Power high performance worm gearboxes and helical worm gearboxes is a lot more than 90%. All worm shafts are produced from case hardened alloy steel and the flanks are precision floor. The worm wheels are made from particular wear-resistant bronze. Helical worm gears include a helical equipment. Worm gears with shrink disc, torque limiter, along with adjustable backlash styles are also component of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Overall efficiency gearboxes in universal design. The housings are produced from high quality cast iron. The rugget wall space and internal ribbing ensure incredibly torsional stiff and sound dampening housings. The external ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent operation under rough circumstances
Above average lifespan
Housing produced from top quality grey cast iron with tough walls and internal ribbing
Intense torsional resistance and low noise
Case hardened worm shafts and worms with precision ground flanks
Worm wheels created from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes built with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available as solid shaft or hollow shaft
Shrink disc, torque limiter,in addition to adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG

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